● AUTOMATE

● OPTIMIzE

● MANAGE

Automating process control for mining and mineral processing operations

Vendor-neutral PLC, SCADA and DCS design, integration and modernisation, backed by Main Automation Contracting and functional safety expertise. Engineered by people who hand over documentation, not a black box.

29

YEARS IN MINING OT

730+

PROJECTS DELIVERED

110

PROCESSING PLANTS SUPPORTED

55

COUNTRIES GLOBALLY

Vendor-neutral across SiemensRockwell AutomationYokogawaSchneider ElectricABB and more

our approach

Control systems built to be understood, not just installed

Every control system eventually becomes someone else’s responsibility. When the engineer who built it moves on, what’s left is either a well-documented platform your team can run with confidence, or a black box nobody wants to touch.

We design PLC, DCS and SCADA systems the way we’d want to inherit them ourselves: clearly architected, properly documented and built on a control philosophy that matches how your plant actually runs.

Working across every major automation platform means we recommend what fits your operation, not what we’re contracted to sell. That independence shapes every decision we make, from initial concept through to commissioning and long-term support.

Controol System Industrial Automation in Mining

WHAT WE DEVILVER

The six pillars of industrial automation in mining processes

From first concept to long-term support, six areas of capability that cover the full lifecycle of a control system.

01 – design & build

Getting the architecture right before a single line of code is written

A control system is only as good as the philosophy behind it. We start with the functional specifications and control narratives that define how the plant should behave, then design PLC, DCS, SCADA and HMI systems around that logic rather than retrofitting logic around convenient hardware. The result is a system your operators trust and your engineers can maintain.

What this covers:

Pillar 1 Design and Build
Pillar 2: Integrate and Commission

02 – integrate & commission

Bringing every system into one architecture that actually talks to itself

Historian, DCS, SCADA and ERP rarely arrive from the same vendor, and integration is where most projects lose time. We design the network and fieldbus architecture that connects these systems cleanly, then run FAT and SAT testing that catches problems on the bench, not during commissioning.

What this covers:

03 – secure & sustain

Closing the gap between OT and IT before it becomes an incident

OT networks were rarely designed with security in mind, and every additional connected device widens the exposure. We architect industrial networks and harden control system cybersecurity so your plant stays connected without becoming the entry point an attacker is looking for. Edge control adds real-time decision-making where latency matters most.

What this includes:

Pillar 3 It OT integration

04 – modernise

Upgrading legacy systems without inheriting someone else's undocumented decisions

Ageing platforms and undocumented tribal knowledge are one of the biggest risks on a mine site. We assess what’s there, recover or rebuild the documentation that’s missing, and modernise control systems in stages that fit your production schedule, not the other way around.

What this includes:

05 – main automation contracting

One accountable partner for the entire automation scope

When automation scope is split across multiple vendors, the problems usually show up in the interfaces between them, not within any one contractor’s work.

As Main Automation Contractor (MAC), Mipac takes single-point responsibility for the full automation, control and E&I scope on a project, from front-end engineering through to commissioning and handover, so the gaps get caught before they reach site.

What this includes:

Pillar 6: Functional Safety in mining

06 – functional safety

Safety systems engineered to protect people, not just tick a compliance box

On car dumpers, stackers, reclaimers, conveyors and process plant alike, a poorly engineered safety system is the difference between a controlled shutdown and an incident. We deliver IEC 61508/61511-aligned functional safety across the full lifecycle, from hazard and risk assessment through SIL determination to SIL-rated safety system design, verification and validation.

What this includes:

proof, not promises

Proven on some of the most demanding sites in the industry

Quellaveco site, 3,500m above sea level

Greenfield

Copper

PCS7 start-up and operation support – Quellaveco concentrator

Engaged by Anglo American’s Quellaveco operations team to support the start-up of its new copper concentrator – selected for Mipac’s Siemens PCS7 expertise and copper concentration process knowledge. The site sits 3,500m above sea level in southern Peru, one of the largest greenfield copper operations built in recent years.

Anglo American · Quellaveco, Peru

"Greenhills

brownfield

Copper

Modernising a control system without a shutdown-heavy rebuild – EVR Greenhills Operation

As part of (previous owner) Teck Coal’s RACE 21 transformation program, Mipac modernised the Greenhills control system in place. The new autostart logic alone cut plant start-up time by 45 minutes, saving roughly half a million dollars every shutdown.

EVR · British Columbia, Canada

First Qunatum Minerals Cobre Panama site

Greenfield

Copper

Operator interfaces for a first-of-its-kind remote plant – Cobre Panama

As Main Automation Contractor on First Quantum’s Cobre Panama mega-project, Mipac designed, engineered and deployed the plantwide control system and HMI on Siemens PCS7, layering custom graphics over the standard libraries so operators got clear, exception-based visibility into a plant generating an enormous volume of data. The plant exceeded nameplate capacity within three months of first ore.

First Quantum Minerals · Cobre Panama, Panama

NOT SURE WHERE TO START?

Building something new, or improving what you've already got?

New build

Starting a greenfield project?

See how we deliver control systems and automation architecture for new concentrators, smelters and refineries, from concept through to commissioning.

Explore greenfield delivery →
Existing plant

Upgrading or stabilising an existing plant?

See how we stabilise, automate and optimise brownfield operations running on ageing infrastructure or inconsistent control.

Explore brownfield capability →

not ready to call?

Download our capabilities guide

A concise overview of how Mipac works, what we’ve delivered, and where we can help; useful if you’re building a business case or evaluating OT partners. We’ll follow up once, at your pace.

ready to talk

Speak directly to an engineer who's worked on your type of operation.

No sales team in the middle. When you contact Mipac, you reach the engineers who will actually work on your project. Tell us what you’re dealing with – we’ll tell you honestly if and how we can help.

Tucson

+1 520 326 0062 · sales@mipac.global

Vancouver

sales@mipac.global

Brisbane

+61 7 3212 5600 · sales@mipac.com.au

Perth

+61 8 6424 9900 · sales@mipac.com.au

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did you know?

Some common questions we get about industrial automation in mining and mineral processing

What is industrial automation in mining?

Industrial automation in mining means integrating control systems, PLCs, SCADA and DCS platforms, and data analytics to run mining and processing operations reliably with less manual intervention. Mipac has delivered industrial automation across 730+ projects in 55+ countries over 30 years, working vendor-neutral across every major platform.

How does industrial automation improve mining safety?

Automated control of hazardous tasks and remote-controlled equipment reduces the time people spend in high-risk areas of a mine site. Well-designed interlocks and alarm rationalisation also reduce the chance of operator error becoming an incident.

What are the benefits of automation in mining?

Automation improves throughput consistency, reduces unplanned downtime, and gives operations teams real-time visibility instead of relying on manual checks. At Cobre Panama, Mipac's automation delivery helped the plant exceed nameplate capacity within three months of first ore.

What technologies are used in mining automation?

PLC, SCADA and DCS remain the core control layer, supported by industrial networking, historians, and increasingly IIoT sensors and predictive analytics. Mipac works across Siemens, Rockwell, Yokogawa, Schneider Electric, ABB and AVEVA, so the technology choice is based on fit, not vendor lock-in.

How does Mipac support industrial automation in mining?

Mipac designs, integrates and modernises PLC, SCADA and DCS control systems for mining and mineral processing operations, with documentation and support structured so your team can maintain the system long after commissioning, not just at handover.

What is a Main Automation Contractor (MAC)?

A Main Automation Contractor takes single-point responsibility for the entire automation, control and E&I scope on a project, rather than that scope being split across multiple vendors. Mipac has held the MAC role on projects including First Quantum's Cobre Panama mega-project and BHP's West Musgrave project, coordinating vendors and delivering the full automation package under one contract.

What does functional safety involve on a mine site?

Functional safety covers the hazard and risk assessment, SIL determination, safety system design, and verification and validation work needed to protect people and equipment on machinery like car dumpers, stackers, reclaimers and conveyors, as well as process plant. Mipac delivers functional safety aligned to IEC 61508 and IEC 61511 across the full safety lifecycle.

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